Sudden machine downtime can have a big influence on an organization’s backside line. Learn to handle and mitigate the surprising.
Sudden machine downtime and machine upkeep can have a big influence on an organization’s backside line. In manufacturing, downtime can result in misplaced manufacturing, impacting buyer satisfaction and earnings. As well as, machine upkeep will be pricey and time-consuming, impacting an organization’s effectivity and backside line.
Some widespread causes of machine downtime in manufacturing embrace scheduled upkeep, surprising repairs, energy outages, and tools failures. Whereas a few of these causes are unavoidable, others will be mitigated with correct planning and execution. For instance, scheduled downtime for upkeep will be minimized by performing upkeep throughout off-peak hours or through the use of predictive upkeep strategies. Sudden repairs will be minimized by sustaining a well-stocked stock of spare components and coaching staff on primary troubleshooting strategies.
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MxAPS helps keep away from surprising downtime by calculating machine hours to assist drive a predictive upkeep schedule.
For instance, based mostly in your manufacturing schedule, a selected machine might accumulate 1,000 hours by month-end and require upkeep. Or, perhaps you schedule common month-to-month upkeep with out figuring out run hours. Maybe the machine solely has 600 hours and might go one other 400 hours earlier than upkeep is required. With MxAPS, upkeep downtime will be optimized and scheduled solely when crucial.
When tools is unexpectedly taken out of service or scheduled labor turns into unavailable, manufacturing planners might scramble to rebuild schedules to maintain the utilization price as excessive as doable whereas delivering orders on time. With MxAPS, it solely takes a minute to re-run the manufacturing schedule based mostly on the obtainable tools and labor. MxAPS understands your work and machine facilities, together with capacities, obtainable labor, and order due dates. MxAPS makes use of this data to robotically generate re-jigged and sensible manufacturing schedules.
Usually superior planning and scheduling software program have solely been attainable by massive corporations as a result of related integration and licensing prices. This can be a factor of the previous with regards to MxAPS. MXAPS is constructed for smaller job retailers and producers who might not have the identical quantity as an auto producer however endure the identical points with regards to downtime.
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